If you’re shipping surfboards, SUPs, snowboards, skateboards or anything in between, you’ll know how crucial good packaging is. Damage in transit is costly — not just financially, but for your brand reputation too. That’s where Flexi-Hex® steps in.
This clever, plastic-free honeycomb sleeve has become a favourite around the world for brands wanting stronger, greener and more efficient packaging. Designed with the boardsports industry at its heart, Flexi-Hex delivers exceptional protection while reducing waste and simplifying packing times. Flexi-Hex Boardsports Packaging…
A Packaging Solution Designed With Purpose
Flexi-Hex began with a simple vision: packaging that protects your products and the planet. As a certified B-Corp, Flexi-Hex focuses on sustainable materials, thoughtful design and ongoing innovation. Their patented paper honeycomb structure is strong, flexible, and fully recyclable — a premium alternative to traditional plastic bubble wrap.
What makes it special?
- 100% plastic-free
- Kerbside recyclable & biodegradable
- Made from over 85% recycled paper pulp
- Compact for efficient storage
- Flexible enough to fit almost any board shape
- Exceptional cushioning and rail protection
Why Boardsports Brands Love It
Originally developed for surfboard protection, Flexi-Hex now supports a huge range of boards — from skateboards and wakeboards to longboards and SUPs. With more than 400,000 surfboards sold globally each year, reducing the amount of single-use plastic in transit packaging makes a meaningful impact.
Key advantages include:
- Protects rails, decks, noses and tails
- Reduces packing time from 15–20 minutes down to under 6
- Lightweight, saving on freight and handling
- Looks sleek and elevates the customer unboxing experience
- Sleeves can be cut to length or joined with paper tape
- Suitable for boards on land and in the water
The Range: Lite, Midi
Flexi-Hex sleeves expand dramatically from their compact size, adapting to almost any board profile.
Lite Sleeve
Ideal for:
- Shortboards
- Kiteboards
- Wakeboards
- Skimboards
- Snowboards
Features:
- Expands to 600mm wide
- Two layers of 15mm honeycomb
- 3.6mm rail-protecting card
Mid Sleeve
Perfect for wider or longer shapes:
- Retro surfboards
- Longboards
Features:
- Expands to 800mm wide
- Two layers of 20mm honeycomb
- 4mm card for rail protection
Easy Assembly That Saves Time
Packaging shouldn’t be a chore — and Flexi-Hex makes it simple.
- Slide the sleeve over the nose
- Tape the end
- Measure additional sleeve pieces
- Cut to size
- Slide over the tail
- Join with paper tape for a seamless fit
Brands report significantly reduced packing time and fewer damages in transit — a win all round.
The Environmental Impact
According to the sustainability metric displayed on page 12, Flexi-Hex has already helped remove 2,744 km of bubble wrap from circulation — roughly the distance from Cornwall to Crete. That’s an enormous amount of plastic kept out of landfills.
The brand’s commitment is clear:
- Care – for people and the planet
- Tread lightly – minimising environmental impact
- Transparency – continually improving and sharing progress
Ready to Go Plastic-Free?
If you’re looking to transition your boardsports packaging to something stronger, greener and better for your brand, Flexi-Hex is an outstanding option. With sleek aesthetics, robust engineering and genuine sustainability credentials, it’s easy to see why so many global brands have already made the switch.
Want help choosing the right sleeve or need samples?
Just let us know — we’re happy to help.